IBM Software Helps GM Speed Global Development of Electric Vehicles, Including 2011 Chevrolet Volt

GM is using IBM’s sophisticated design and simulation software as part of its suite of product development software tools, allowing the company to improve time to market by responding to ever-changing consumer demands.

GM engineers used IBM products to develop some of the Volt’s critical electronic controls for the vehicle’s innovative battery system, electric drive unit, and cabin electronics.

The Volt’s unique propulsion system required the design of an unprecedented "system of systems", centered on software that seamlessly integrates the Volt’s 16kWh lithium-ion battery pack with its highly sophisticated electric drive system.

IBM is helping GM standardize their vehicle design on fewer software tools and a common, collaborative design process, further enabling global engineering teams to work more effectively and seamlessly.

IBM Rational software tools were used to help GM engineers model the interactions of the Volt’s embedded systems, helping to increase the quality and efficiency in developing this unprecedented systems approach. IBM software is also used by GM engineers around the world to help manage change throughout the product development process, enabling improved collaboration.

In addition, IBM supercomputers and simulation software were used to put the Volt battery packs through the paces, proving their safety and durability over nearly three years of validation testing of their nine modules and 288 cells.

The supercomputers and simulation tools provided the high performance computing needed by test teams to meet thousands of specifications and validate each of the Volt battery’s 161 components, while supporting tests in several areas, including: short circuit, corrosion, dust, impact, water submersion, crush and penetration and extreme temperature swings.

"Software and controls are a key differentiator, and have significant value in driving vehicle development and providing unique solutions to our customers, especially in vehicles as advanced as the Chevrolet Volt," said Micky Bly, GM Executive Director of Global Electrical Systems, Hybrids, Electric Vehicles and Batteries.

"We must have the ability to deliver innovative electronics and software faster than our competitors and that requires us to develop our vehicles with a set of world-class software processes and tools."

"IBM is focused on providing our clients with higher value capabilities that enables them to transform the way they develop and design not just the products they deliver, but innovate in the markets in which they compete," said Robert LeBlanc, Senior Vice President, Middleware Software, IBM. "The Volt represents the convergence of the manufacturing and digital environments that are at the core of building smarter products."

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